6000W Electric Vehicle Motor Controller

Get in touch!

01423796255

hello@haredata.co.uk

Unit 6 Stoneacre

St James Retail Park

Grimbald Crag Close

Knaresborough

HG5 8PJ

Motor Controller

Compact 6kW Motor Controller

About

The motor control unit specifically engineered for 48V drives is meticulously optimized for lightweight electric vehicles, making it an ideal choice for modern urban mobility. With a robust continuous output of 6kW and the capability to reach peak power levels of up to 12kW, the Emerge 6000 navigates daily challenges effortlessly, providing a reliable solution for everyday transportation needs.

Thanks to its innovative automatic teach-in function, the controller can rapidly synchronize with the motor, establishing a powerful and efficient partnership in a remarkably short time. Our advanced field-oriented control system, featuring highly efficient control algorithms, ensures that drivers enjoy a uniquely smooth and exhilarating driving experience, whether they are commuting to work or running errands.

Complemented by a user-friendly Smartphone App and our dedicated Emerge EV App, we provide a top-tier display solution at virtually no additional cost, enhancing the overall functionality and convenience for users. With over 5 million test kilometers accumulated in electric scooter sharing applications, this controller has consistently demonstrated remarkable durability and reliability in real-world scenarios.

We have meticulously crafted both the hardware and software to offer exceptional performance, allowing us to quickly adapt to the distinct and varied requirements of our clients, ultimately delivering a tailored solution that meets their specific needs and expectations.

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Overview

Supply voltage	14V - 65V

Phase current	300A

Motor types	PMSM

Control algorithm	Field oriented control with flux weakening

Functions	Automatic teach-in, four ride modes, reverse gear, boost, display control, smartphone app

Position feedback	Hall sensor

Analog inputs	2

Digital inputs	2

Communication	CAN, Smartphone App

Diagnostic interface	USB, CAN

Diameter	155mm

Height	45mm

Weight	914g

Downloads

Need a Motor?

Our 5kW DC Brushless Motor is a great all rounder. Check it out!

This motor is designed to work with our controller and can be implemented into many applications, you may have seen us wizzing about on our Go-Kart!

Additionally the Motor Controller can be mounted directly to the Drive Unit to create an all-in-one drive system, check it out below!

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Have a Motor In mind?

Great Stuff!

Our Controller is designed to work with various motors, including Hub/In-wheel. Using our advance programming software you can get the most out of your motor.

Check out our quick motor checklist below.

Any questions just Get In Touch!

DC Brushless Motor

Operates at 48V

3-Phase

Hall Sensors

Sends Digital Outputs

1,500 - 6,000W

Required Accessories

For Programming your Electric Vehicle you will need a USB-A to A data and power transfer cable. (like the image shown)

These can be picked up almost anywhere online, or in that random box of cables in your garage!

Recommended Accessories

In addition to the USB-A to A cable we would recommend using a USB isolator to protect your PC from possible over voltages and to prevent ground loops in your laboratory/test-bench.

While safety is built into our powertrain platform, a residual risk cannot be ruled out when applying certain changes. It is also recommended that you only change parameters during motor standstill.

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Essential Software

Enable-Tool NG

Enable-Tool NG Professional is designed for adjusting and maintaining control units during development, production, and after-sales services.

This ready-made solution is ideal for a fully operational system, which relies on the careful selection and coordination of components. As a drive technology provider, we offer all necessary components for a modern electric drivetrain from a single source, along with control and service software.

Proper maintenance is essential for lasting driving enjoyment, and our service software supports your vehicle throughout its service life.

Application Examples

This kit can be implemented into various vehicles and robotic applications that need a element of exact motor motor control.

Power and Battery Capacity can be increased for larger applications by wiring up the components in a grid.

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Electric Rickshaws

In order to serve one of the world’s most rapidly developing markets in a targeted manner, our partner FRIWO has now founded its own subsidiary in India.

The core tasks of the new subsidiary will be support and project management for local customers as well as the coordination of local manufacturing. With the goal of being able to flexibly serve the demanding Indian market with high-quality solutions

Electric Scooters

Our electric powertrain kit has already been implemented into thousands of rental vehicles across Europe with millions of Km racked up of experience.

If you are designing your your own E-Scooter and wanting to source a reliable, customizable and powerful drive kit then look no further!

Other applications include Go-karts, Quad bikes, Golf carts, Drones, Conveyor belts, Stair lifts and quite frankly, any application that requires a motor and there needs to be an element of control.

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& Many More!

Curious to explore a range of applications where our technology has made an impact?

Check out our Application Examples & Success Stories to gain insight into the diverse uses of our technology. While we are unable to reveal all our projects due to confidentiality agreements, we trust that this page will showcase the versatility and strength of the FRIWO powertrain system.

Check it Out!

Extra Services

Build Your Own

Motor Controller!

Supporting elegant solutions

The board of our proven Emerge 6000 motor control unit is ideally suited to be embedded in a customer-specific installation space.

We will supply you with it as an assembled printed circuit board and you take care of the mechanical and electrical integration.

Our control unit is also optimally equipped for special requirements: for example, there are some applications where the circuit board is placed behind a rotor in axial extension. In this case, we also have the option to work with an onboard resolver.

In the resolver, a magnet is placed on the shaft end and the motor control unit is placed centrally above it. This saves using Hall sensors and the associated wiring, which greatly improves the way the control unit works.

Together we will find the optimal solution – just contact us!

Get in Touch!

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Supply voltage	14V - 65V

Phase current	300A

Motor types	PMSM

Control algorithm	Field oriented control with flux weakening

Functions	Automatic teach-in, four ride modes, reverse gear, boost, display control, smartphone app

Position feedback	Hall sensor, onboard resolver

Analog inputs	2

Digital inputs	2

Communication	CAN, Wireless

Diagnostic interface	USB, CAN

Diameter (PCB)	118mm

Height ( Cap)	4mm - 7mm ( 25mm)

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Annual quantity	>1000 Stk.

One-off costs for production data	Yes

Annual costs for production system	Yes

Licensing costs	Per motor controller

Build Your Own

PCB!

Control Your Production

Are you trying to manufacture larger quantities and would like some autonomy?

We will provide you with the production data for our reliable motor control unit!

With the production data for our power electronics you can take the procurement of the printed circuit board into your own hands. You can purchase the electronic components internationally and produce the circuit board anywhere in the world.

We supply you with the production computer for this purpose, where you can load the manufactured printed circuit boards with a software license. We have been using the database system needed for this every day since 2012 and it ensures reliable production with an uptime of 99.8%.

Get in Touch!

MEDKit

Motor-Control Education Kit

Developed for students

The motor control education kit is a hardware platform for the development of motor control software for brushless electric motors and was developed specially for educational use at universities.

The openly accessible printed circuit board comprises a micro-controller, a power module, and an electric motor. The power module is properly dimensioned to control the electric motors of e-bikes and e-scooters with an output of up to 1,000W.

A direct connection to dSPACE TargetLink allows seamless transition between different types of simulation:

– Model in the Loop simulation (MiL): floating point simulation of the Simulink model

– Software in the Loop simulation (SiL): fixed-point simulation of the TargetLink model on the host PC

– Processor in the Loop simulation (PIL): fixed-point simulation of the TargetLink model on the ARM core

An example project with the Matlab Simulink model of how to control an e-bike wheel hub motor with space vector PWM (SVPWM) in connection with field-oriented control algorithm (FOC) is included in the scope of delivery.

German Universities Only